COMPACT CLADDING STATION (CCS) – Sine Clad, India

  • Processes: Pulsed TIG, Hot-wire TIG
  • Compact system providing wide range of welding capacity
  • Hotwire TIG (HW-GTAW)
  • Min Dia : 2”
  • Max Job Dia: 1500mm
  • Elbow Dia Range: Up to 16”
  • Flange Dia Range: Up to 48”
  • Max tilting of Torch: 45 deg either side
  • Weld Speed : Up to 650 – 700mm/min
  • Digital flow meters and flow switches with interlocks
  • EWM power source with hot wire
  • Multi cladding as a standard process
  • Quick setup: easy -to-use touch screen interface which minimizes setup time
  • Max Weight: 5000kg
  • AC Servo motors for X, Z, Rotator and Wire Feeder
  • Panel A/C for control panel
  • Single power connection required from customer end to our DB
  • Base and Bore cladding with AVC
  • Auto AVC selection for ID and OD
  • Auto speed compensation for taper bores, Balls and face cladding
  • Choice of STRING or SPIRAL Bead
  • Override of Volt|Current|Weld Speed|Wire Feed|Step distance from the Pendant.
  • Full control of Power source from PLC/HMI/Pendant
  • Touch Retract function for fixed HF distance and consistent starts
  • Torch and wire retract on down slope
  • One touch 90 deg rotation in manual mode for quick truing of job
  • Dry run (test) mode for parameter checks
  • Separate cycle for job cooling
  • Data logging of parameters like volt, current, wire feed and welding speed
  • Real time graphical representations of essential variables including heat input
  • Correction of parameters in real time through Pendant
  • Total wire consumption (indicative) in kg on display
  • Interlocks with Water flow, Gas flow and XY limits and indication on alarm page
  • Interlocks with Lower and Higher limits of voltage and current
  • Virtual full function pendant on HMI
  • Different pages for Alarm, Data, Display Operation and Data Log/Trend
  • XZ positions, Wire, Welding Speed, Volt, Current and Rotator angle on display page
  • Engineering parameters on a password protected page
  • Remote access to PLC through team viewer or similar software
  • Android based Wireless Pendant with unique IP addresses
  • Display of values of essential variables on Pendant
  • Shipping Weight: 2500kgs

 

Specification and datasheets available on request

Product description:-

COMPACT CLADDING STATION (CCS) – Sine Clad, India

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COMPACT CLADDING STATION (CCS) – Sine Clad, India